China OEM Sand-Blasting Painting Automation Machine Manufacturing Titanium Custom Made Gear plastic cogs

Product Description

Product Description

 

15 years experience in cnc machining workshop in HangZhou offering fast cnc prototyping and mass production service

Quotation: According to your drawing(size, material, thickness, processing content, and required technology, etc) . 
Drawing Formats: STEP, STP, GIS, CAD, PDF, DWG, DXF, etc, or samples.
Lead time: In general:15 workdays.
Minimum Order:  1PCS,Comply with customer’s demand. 
Material: Aluminum (6061-T6, 6063, 7075-T6,5052), etc…  
Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc/Copper/Bronze, etc…   
Stainless Steel (302, 303, 304, 316, 420), etc…  
Steel (mild steel, Q235, 20#, 45#), etc…    
Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18, etc.  
Alloy, SPCC, iron, etc…     
Plastic (ABS, Delrin, Nylon,PP, PE, PVC,POM,PC, Acrylic), etc…   
Process: CNC Machining, CNC turning, CNC milling, CNC lathe machining, CNC boring, CNC grinding, auto lathe,CNC drilling, bushing, bending, stamping, tapping, Laser cutting,Vacuum Casting, Custom Silicone Molding, etc…  
Surface treatment:   Clear,color anodized, Hard anodized, Powder-coating,Sand-blasting, Painting ,Nickel plating, Chrome plating, Zinc plating, Silver/gold plating, Anodizing, Polishing, Electrophoresis, QPQ(Quench-Polish-Quench), Sandblast,Brushing, Oxide, Silk Print, Laser engraving, Heat treatment, Surface chamfering, Tempering, Knurl, etc…
General Tolerance:  +/-0.01mm ~ +/-0.05mm
Surface roughness:  Ra 0.1~3.2
Testing Equipment: CMM/YVM/Tensile Testing Machine/Hardness Test Machine/Ultrasonic Flaw Detector/Surface Roughness Measuring Instrument/Micrometer/Caliper/Thread Gauge/High Gauge /Trapezoidal thread plug gauge / Hardness Test.
QC System: 100% inspection before shipment.    
Certification: ISO9001:2008, ROHS.    
Production capacity:  500,000pieces per month depending on the complicacy of different products and the quantity. 
Machining Scope: 1). Equipment/Machinery.                             
2). Medical & Technological parts.
3). The Automotive/motorcycle parts.
4). The telecommunication parts.   
5). The power tool parts.  
6). Bicycle parts.  
7). The agricultural parts.   
8). Hardware.  
9).Toys.
Experience:  15 years of CNC machining products experience.    
Packaging:  Standard: pearl cotton and bubble bag, carton box and seal, Prevent damage.    
For large and big quantity: pallet or as per customers’ requirement.  
Term of Payment:   T/T, Paypal, etc…  
Delivery way: Express(DHL, FedEx, UPS, TNT, EMS), By Sea, By air, or on your requirement .
Our Advantages: 1).24-hours online service & Quickly Quote/Delivery.
2).100% QC quality inspection before delivery, and can provide quality inspection form.
3).16+ years of experience in the CNC machining area and have a senior design team to offer perfect modification suggestions. 
Note: All parts are not in stock, custom made according to customer’s drawings or samples!
If you have any parts to be made, please feel free to send your kind drawings  . 

 

 

Category


Production Process
1.According to the requirements of the customer’s order, we’ll hold a meeting for discussion and arrangement

2.Program the ordered product

3.Purchase the materials according to the processing size in the program

4.Debugging the equipment and then machining the materials

5.Some products need to be processed by CNC turning

6.Some products need to be processed by CNC machining

7.The finished product will be inspected for the first time

8.Qualified products will be finished the Surface treatment according to the order

9.After all processing requirements of the product are completed, we will conduct the final quality inspection

10.Assemble qualified products

11.All qualified products will be packaged, and the packaging should be shock-proof, pressure-proof and scratch-proof

12.The packaged products will be delivered according to the customer’s order requirements

Company Profile

  Shen Zhen New Source Mold Industrial Limited, Located in Xihu (West Lake) Dis. District HangZhou China. We also called Shen Zhen Xin Yuan Mold Industrial Limited. The company covers an area of 2000 square CHINAMFG and has nearly 100 experienced employees.

  We have more than 40 sets of advanced processing equipment including 3-axis,4-axis, 5-axis CNC, and gantry CNC. milling machine, lathe, drilling machine, sand blasting machine, and other advanced processing equipment.

  Xin Yuan Mold is committed to being an ideal partner for CHINAMFG customers to help them to turn their designs into great products, involving from the early rapid prototyping stage to small-lot production and then to final mass production.

  Xin Yuan Rapid Prototype has 1 rapid prototyping services factory and other joint venture specializing in sheet metal prototyping and sheet metal fabrication located in HangZhou city, China.Xin Yuan Rapid Prototype China is providing CHINAMFG customers with a broad range of subtractive or additive rapid prototyping services such as CNC machining, sheet metal prototyping, custom sheet metal fabrication, stereolithography or SLA 3D Printing, vacuum casting, surface treatment, extrusion prototyping, silk screen, pad printing, rapid tooling, and rapid plastic injection molding, etc.

  The main material includes Aluminum, Magnesium, Zinc alloy copper stainless steel, POM, PEEK, And other metal and plastic materials. The machining accuracy can achieve 0.01mm, Xin Yuan Mold has three-dimensional coordinate testing instruments,2.5-dimensional testing instruments, an altimeter high-power magnifying glass micrometer height gauge, Roughness tester, and other high-precision testing instruments, We guarantee that 100% products will be inspected before shipment.

  At the same time, Xin Yuan Mold is a professional manufacturer of injection mold making, injection molding, secondary operations, and mechanical assembly.We are dedicated to serving our customers in a wide range of industries including Automotive, Electronic Appliances, Mobile Communication, Medical Devices, and Toys with high-quality products, competitive pricing, and quick on-time delivery.

  With rich and CHINAMFG experience, vast capabilities, and advanced equipment, Xin Yuan Mold provides high-quality, proven solutions for all your rapid prototyping, low-volume, and mass-production needs.

  If you want to learn more about Xin Yuan Mold China, please do not hesitate to contact us for more information about our rapid prototyping services capabilities. If you are traveling to China, we would warmly welcome you to visit us and meet you in person to hear more about the project you are working on!

Company Strength
1. The gantry milling machine can process the surface with multiple milling cutters at the same time, with high processing accuracy and production efficiency. It is suitable for processing the plane and inclined plane of large workpieces in batch and mass production. The CNC gantry numerical control machine can also process space-curved surfaces and some special parts.

2. Five-axis machining: Using CNC to move cutting equipment or different parts on 5 different axes simultaneously by rotating a table or cutting tool, avoiding collisions with fixed equipment parts and providing space for the production of very complex parts

3. CNC turning center, is a kind of high-precision, high-efficiency automatic machine. Can be processed in a straight cylinder, oblique cylinder, arc, and various threads. More suitable for mass production of complex parts.

4. mobile CNC automatic: lathe machine is a lathe milling integration and has an automatic feeding machine, mainly used for the processing of small parts of the bar, high processing precision, processing speed, very suitable for the diameter of the round bar within 38mm mass processing

5. Aluminum CNC Machining Center: is a full-function CNC machining machine tool,  through three-dimensional data programming, directly processed out of the required products, processed parts can be sprayed, electroplating, screen printing, coating surface treatment, can be assembled, better reflect the design function of the product

6. CNC machining centers can also be divided into 3-axis, 4-axis and5- axis machining centers. The 3-axis CNC machining center provides 3-axis linkage control, enabling tools to handle complex surfaces. The 5-axis machining center is on the basis of a 3-axis, there are 2 rotating axes, can be processed more complex structures, Suitable for plastics such as ABS, PC, PP, PE, POM, PA, PMMA, EPS, etc. Metal: Steel, aluminum alloy, zinc alloy, copper, etc.

7. Laser Cutting Machine: Metal laser cutting machine: laser cutting carbon steel, silicon steel sheet, stainless steel plate, aluminum alloy profiles, aluminum alloy, galvanized steel, hot rolled plate, galvanized steel, copper, and other metal composite materials, can be completed rapidly laser cutting. Because of high coordination ability, faster laser cutting speed, high-efficiency laser cutting, short commodity cycle time, sheet metal laser cutting machine is widely used

8. The 3D printing machine: The printer reads the cross sections in the file, prints them out layer by layer using liquid, powder,  or sheet material, and then glues the layers together in various ways to create a CHINAMFG object. The technology is characterized by the fact that it can be made in almost any shape, it is very fast and low costQuality

Control System
Xin Yuan Mold has three-dimensional coordinate testing instruments,2.5-dimensional testing instruments, an altimeter high-power magnifying glass micrometer height gauge, a Roughness tester, and other high-precision testing instruments, We guarantee that 100% of products will be inspected before shipment.

1. Coordinate Measuring Machine: It can accurately measure the size, Angle, shape, and position of various workpieces, as well as various parameters of threaded parts, and is mostly used for quality inspection and comparison.

2. Video Measurement System: After the workpiece image is taken by the image detection system, the image data is transmitted to the computer, and the measurement software is used to measure various geometric elements and analyze the data. Its advantage is the high accuracy of measurement, measurement data can be directly input into AutoCAD, become a complete engineering drawing.

3. Tensile Testing Machine: is used for a variety of metal and non-metallic materials for instruments and equipment static load, tensile, compression, bending, shearing, tearing, stripping, and other mechanical properties of the mechanical testing machine.

4. Hardness Tests can reflect the mechanical properties of metal materials under different chemical compositions, organizational structures, and heat treatment conditions. Hardness test is widely used to test the properties of metal materials, monitor the correctness of the heat treatment process, and study new materials.

5. Ultrasonic Flaw Detector: It can detect, locate, evaluate, and diagnose various defects in the workpiece without damage, such as cracks, welds, pores, sand holes, inclusions, folding, and so on.

6. Surface Roughness Measuring Instrument: It can be used to detect the roughness of surfaces of different shapes, including plane, outer circle, inner hole, groove, and other difficult-to-measure surfaces.

7. Caliper: It is widely used for accurate measurement of workpiece length, inside and outside diameter, and depth measuring tools.

8. High Gauge: It is used to measure the size of the product, such as some two-dimensional dimensions such as circle, radian, Angle, distance, etc., which is the best tool to ensure the qualified size of the product.

9. Thread Gauge: It is usually used to check whether the size of the thread is correct. Thread size is composed of thread diameter and pitch. Usually in the selection of thread gauge to know the test thread specification.

Certifications

Packaging&Shipping
Packaging:

1. We use soft foam to pack the products, and then put the packaged products into standardized cartons and do a good job of boxing. This can play a scratch-proof, pressure-proof and shock-proof effect on the product.

2. We can also arrange packaging and shipping according to your requirements.

3. To facilitate customs clearance, we will put the product code on the package. However, we will not put the customer’s information on it, such as the logo, etc. We will do a good job of keeping the customer’s information confidential.

Shipping:

There are 4 options as follows:

1. International express: UPS, FedEx, DHL, TNT, Post, etc.

2. Port transportation: all ports. 

3. We deliver according to customer’s requirements.

4. Insurance for the goods according to the contract.

Customer Reviews

Recommended Products

FAQ

1. How can I customize my products?
Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc)  with details(Surface treatment, material, quantity, and special requirements, etc).

2. How g long i can get the quotation?
We will offer the quotation within 48 hours(Considering the time difference).

3. Are there any other requirements for the order?
OEM&ODM are welcomed.

4. Can I get a sample for testing?
We will offer free or charged samples depending on the products.

5. How long will you produce the parts?
Normally 2 weeks, we will arrange the production schedule depending on the quantity and the delivery.

6. What are your payment terms?
We can accept Western Union or Paypal for small, and for big quantities, T/T is preferred.

7. How about transportation?
By sea or by air and international express service

8. What if the products we received are not good?
Contact us without hesitation, the after-sales service will take responsibility.

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Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Machinery, Electronics & Computer, etc.
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Clear/Color Anodized, Hard Anodized, etc.
Samples:
US$ 150/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

What factors influence the design and tooling of injection molded parts for specific applications?

Several factors play a crucial role in influencing the design and tooling of injection molded parts for specific applications. The following are key factors that need to be considered:

1. Functionality and Performance Requirements:

The intended functionality and performance requirements of the part heavily influence its design and tooling. Factors such as strength, durability, dimensional accuracy, chemical resistance, and temperature resistance are essential considerations. The part’s design must be optimized to meet these requirements while ensuring proper functionality and performance in its intended application.

2. Material Selection:

The choice of material for injection molding depends on the specific application and its requirements. Different materials have varying properties, such as strength, flexibility, heat resistance, chemical resistance, and electrical conductivity. The material selection influences the design and tooling considerations, as the part’s geometry and structure must be compatible with the selected material’s properties.

3. Part Complexity and Geometry:

The complexity and geometry of the part significantly impact its design and tooling. Complex parts with intricate features, undercuts, thin walls, or varying thicknesses may require specialized tooling and mold designs. The part’s geometry must be carefully considered to ensure proper mold filling, cooling, ejection, and dimensional stability during the injection molding process.

4. Manufacturing Cost and Efficiency:

The design and tooling of injection molded parts are also influenced by manufacturing cost and efficiency considerations. Design features that reduce material usage, minimize cycle time, and optimize the use of the injection molding machine can help lower production costs. Efficient tooling designs, such as multi-cavity molds or family molds, can increase productivity and reduce per-part costs.

5. Moldability and Mold Design:

The moldability of the part, including factors like draft angles, wall thickness, and gate location, affects the mold design. The part should be designed to facilitate proper flow of molten plastic during injection, ensure uniform cooling, and allow for easy part ejection. The tooling design, such as the number of cavities, gate design, and cooling system, is influenced by the part’s moldability requirements.

6. Regulatory and Industry Standards:

Specific applications, especially in industries like automotive, aerospace, and medical, may have regulatory and industry standards that influence the design and tooling considerations. Compliance with these standards regarding materials, dimensions, safety, and performance requirements is essential and may impact the design choices and tooling specifications.

7. Assembly and Integration:

If the injection molded part needs to be assembled or integrated with other components or systems, the design and tooling must consider the assembly process and requirements. Features such as snap fits, interlocking mechanisms, or specific mating surfacescan be incorporated into the part’s design to facilitate efficient assembly and integration.

8. Aesthetics and Branding:

In consumer products and certain industries, the aesthetic appearance and branding of the part may be crucial. Design considerations such as surface finish, texture, color, and the inclusion of logos or branding elements may be important factors that influence the design and tooling decisions.

Overall, the design and tooling of injection molded parts for specific applications are influenced by a combination of functional requirements, material considerations, part complexity, manufacturing cost and efficiency, moldability, regulatory standards, assembly requirements, and aesthetic factors. It is essential to carefully consider these factors to achieve optimal part design and successful injection molding production.

How do innovations and advancements in injection molding technology influence part design and production?

Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:

Design Freedom:

Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.

Improved Precision and Accuracy:

Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.

Material Advancements:

The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.

Process Efficiency:

Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.

Overmolding and Multi-Material Molding:

Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.

Additive Manufacturing Integration:

The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.

Sustainability and Eco-Friendly Solutions:

Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.

Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China OEM Sand-Blasting Painting Automation Machine Manufacturing Titanium Custom Made Gear  plastic cogsChina OEM Sand-Blasting Painting Automation Machine Manufacturing Titanium Custom Made Gear  plastic cogs
editor by CX 2024-03-27